NF5976-05PA | Waterproof 5-Pin Inline Connectors

NF5976-05PA | Waterproof 5-Pin Inline Connectors Specifications

Specification	Details
Rated Current & Voltage	DC 12V; 2.0A
Contact Resistance	50 mΩ Maximum at Working Height (Quiescence)
Operating Temperature	-25°C ~ +85°C
Humidity Range	10% RH ~ 90% RH
Salt Spray	48 Hours
Compliance	RoHS & HF compliant product
Application Area	Communications / Auto / Aerospace Industry, Smart / Medical Device

What are 5-Pin Waterproof Connectors?

Waterproof 5-pin inline connectors are special electromechanical devices designed for safe electrical connections in intense environments. The NF5976-05PA features five precision-aligned gold-plated pins in a high-temperature black plastic housing with magnetic coupling technology. These connectors provide complete protection against dampness and dust through epoxy resin coating and waterproof glue, guaranteeing reliable performance during temporary water immersion.

Technical Design Features

• North-South Pole Alignment: Magnetic polarity ensures perfect terminal alignment
• PCB Edge Mounting: Recommended PCB layout for optimal panel mount integration
• Oval Housing Design: Compact 17.60×7.60 mm profile minimizes footprint
• Chamfered Pin Design: 0.15°×45° chamfer prevents damage when making connections

Unlike conventional screw or solder designs, the NF5976-05PA’s magnetic system creates instant connections that resist vibration. Male and female components lock together securely while allowing quick intentional disconnection. This series is intended for permanent electrical installations requiring superior environmental sealing. These magnetic connectors share reliability principles with Promax Pogo Pin circular products, both designed for signal transmission integrity in demanding environments.

The History of Waterproof Connectors

The evolution of waterproof connectors spans decades of innovation. Early military-grade connectors from the 1950s used basic rubber gaskets, while the 1970s saw the introduction of O-ring seals for improved protection. The 1980s-1990s brought standardized IP ratings and miniaturization. Modern connectors like the NF5976-05PA represent the fifth generation of development, featuring advanced materials, precision manufacturing techniques, and sophisticated sealing technologies that far exceed the capabilities of previous designs while dramatically reducing size and installation complexity.

Why are Waterproof Magnetic Connectors Better than Traditional Threaded Models?

Waterproof magnetic connectors outperform traditional threaded models through innovative coupling that eliminates threading issues. The magnetic system creates perfect alignment instantly, preventing bent pins and cross-threading that plague conventional wire connector designs. These magnetic models reduce installation time by approximately 50%, allowing one-handed blind-mating even in confined spaces.

Key Advantages Over Threaded Connectors

• Protection from vibration damage: Magnetic coupling absorbs vibration
• No rotational alignment needed: Connection occurs on a single-axis
• Self-cleaning connection: Magnetic attraction repels contaminating particles
• Compatible with various AWG wire sizes: Accommodates industry-standard gauge wire
• No special tool requirements: Simple installation without specialized crimp tools

The magnetic coupling maintains stable connections in high-movement applications like automotive systems and industrial machinery, reducing wear through hundreds of connection cycles without performance degradation. The in-line design suits cable runs where panel mount options aren’t practical.

How does the IP67 Rating Protect Your Electrical Connections?

The IP67 rating guarantees complete protection against dust ingress and temporary water immersion up to 1 meter for 30 minutes, with IP68 models available for more demanding applications. This international standard certification ensures waterproof connectors maintain electrical connections in challenging outdoor environments. Protection comes through a three-layer system:

1. Exterior housing seal: High-temperature plastic housing (UL 94V-0 rated)
2. Waterproof-glue boundary: IP67-grade waterproof glue creates a reliable seal
3. Epoxy resin coating: Interior components receive additional protection

This triple-layer protection makes these connectors reliable in marine environments, outdoor industrial applications, and automotive systems. Internal components remain isolated from contaminants, preventing short circuits, corrosion, and signal degradation. For environments requiring protection beyond IP67, the IP68 series provides an excellent replacement option.

What Technical Specifications Make these Connectors Ideal for Harsh Environments?

Specification	Value	Benefit
Rated Current & Voltage	DC 12V; 2.0A	Powers most sensors and control systems
Contact Resistance	50 mohm Maximum	Ensures minimal power loss and signal integrity
Operating Temperature	-25 °C~+85 °C	Functions across the automotive temperature range
Humidity Range	10%RH~90%RH	Performs in environments from desert to tropical
Salt Spray Protection	48 Hours	Withstands marine and coastal conditions
Pin Material	HB159 with Gold-plating	Superior conductivity and corrosion resistance
Magnetic Core	N52 grade magnet	Provides optimal connection retention force
Housing Color	Black	Professional appearance for visible installations

Dimensional Specifications

• Overall Length: 17.60 mm
• Body Width: 7.60 mm
• Working Height: Pin extension of 2.50 mm
• Pin Diameter: Ø0.80 mm
• Pin Spacing: 1.50 mm intervals
• Lead Length: Customizable for application requirements

These specifications make the NF5976-05PA an ideal solution where traditional SP21 series connectors might fail due to environmental factors.

Which Industries Benefit Most from 5-Pin Waterproof Connectors?

Automotive manufacturers use 5-pin waterproof connectors for exterior lighting, engine sensors, and navigation equipment. The magnetic coupling mechanism reduces connection time while ensuring perfect alignment. Marine applications benefit from 48-hour salt spray resistance certification, making these connectors ideal for boat navigation systems and electric device connections in corrosive environments.

Connector Type Comparison

Connector Type	Vibration Resistance	Connection Speed	Waterproof Rating	Best Applications
Magnetic	Excellent (5/5)	Fastest (5/5)	IP67-IP68	Automotive sensors, frequent disconnect needs
Threaded	Very Good (4/5)	Slow (2/5)	IP68-IP69K	Permanent underwater, high-pressure environments
Bayonet	Good (3/5)	Medium (3/5)	IP67	Military equipment, secure connections
Push-Pull	Good (3/5)	Fast (4/5)	IP65-IP67	Medical devices, clean environments

Application-Specific Benefits

Industry	Application	Key Benefit
Automotive	Engine sensors	Vibration resistance in high-movement areas
Marine	Navigation systems	Salt spray protection prevents corrosion
Industrial	Factory automation	Dust-proof design in manufacturing environments
Electronics	Outdoor devices	IP65 to IP68 ratings for varying requirements

Industrial equipment uses these connectors where water, cleaning solutions, and dust are present. The 2-pin version serves simpler power transmission applications, while the full 5-pin model accommodates complex control signals. Smart communication systems benefit from the compact design for outdoor installations like traffic systems and security cameras where environmental protection is critical.

How does the Magnetic Coupling Mechanism Work?

The magnetic coupling mechanism uses aligned north-south pole magnets in both male and female connector halves. When connector halves approach, N52-grade magnet cores automatically orient for perfect pin alignment, eliminating bent pins or misconnection. The magnetic force provides optimal retention strength against vibration, while allowing intentional disconnection when needed.

Magnetic Coupling Process

1. Approach phase: Connector halves brought within ~5 mm
2. Attraction phase: Magnetic field pulls connectors into alignment
3. Connection phase: Gold-plated pins mate with female socket
4. Retention phase: Magnetic force maintains lock during operation
5. Disconnection phase: Applied force overcomes magnetic attraction

Unlike threaded or screw terminal designs, this magnetic system allows single-axis connection, reducing connection time and virtually eliminating errors. The magnetic coupling also serves as a safety feature for applications requiring rapid disconnection.

What Makes the Gold-Plated Pin Design Superior?

The gold-plated pin design delivers superior electrical conductivity and corrosion resistance through multi-layer construction. Each HB159 pin features a nickel base layer (50-100 μ” thick) covered by 5.0″ gold, creating optimal conductivity and durability. This construction prevents oxidation in salt-laden or humid environments.

Pin Construction Details

• Base Material: HB159 high-conductivity copper alloy
• Underplating: 50-100 μ” Ni layer for corrosion barrier
• Surface Plating: 5.0″ MN gold layer for optimal conductivity
• Pin Diameter: Precision Ø0.80 mm for optimal contact pressure
• Pin Spacing: 1.50 mm center-to-center
• Pin Tip Design: 0.15°×45° chamfer for smooth connection

Gold’s conductivity maintains low contact resistance throughout the connector’s lifespan. The gold-nickel plating provides excellent wear resistance through hundreds of connection cycles. Precision machining with specific chamfer prevents damage during mating, extending product life in extreme environments.

How Easy is Installation in the Field?

Field installation requires minimal tools and expertise. The connectors feature straightforward wire termination with clear identification. Standard wire stripping tools prepare cables for connection, accepting wire gauges used in industrial and automotive applications.

Installation Process Advantages

1. PCB Layout Guidance: Recommended PCB layout in technical documentation
2. Visual Orientation Guides: North-South pole markings ensure correct orientation
3. Single-Axis Connection: No rotation is required, simply align and connect
4. Quick Disconnect: Easy separation for maintenance
5. No Special Tools: Standard wire preparation tools sufficient

The connectors can be easily disconnected and reconnected without special tools, and magnetic coupling eliminates wear issues common with threaded connectors. Installation time is roughly half that of threaded alternatives, with both circular and inline versions available for different mounting requirements.

What Environmental Compliance Standards do these Connectors Meet?

The NF5976-05PA connectors are fully RoHS and HF compliant, meeting strict environmental safety regulations. RoHS compliance ensures freedom from hazardous substances, including lead, mercury, cadmium, hexavalent chromium, and certain flame retardants. The HF (Halogen-Free) certification enhances safety by eliminating halogens that release toxic compounds when incinerated.

These connectors also meet multiple international certification standards:

• IP67/IP68 Ratings: Part of the IEC 60529 system, where the first digit (6) indicates complete dust protection and the second digit (7/8) indicates water protection level
• UL Certification: Verifies compliance with North American safety standards for fire, electrical, and mechanical hazards
• CE Marking: Confirms conformity with European health, safety, and environmental protection standards
• RoHS (2011/65/EU): Restricts use of ten hazardous materials in electronics manufacturing

Connectors are available in various configurations beyond magnetic coupling, including threaded, bayonet-style, and push-pull locking mechanisms, each offering specific advantages for different applications.

Environmental Testing Certifications

• Salt Spray Testing: 48-hour certified resistance
• Temperature Cycling: Verified performance from -25 °C to +85 °C
• Humidity Resistance: Tested from 10%RH to 90%RH
• RoHS Compliance: All restricted substances below threshold limits
• Halogen-Free (HF): Zero halogenated flame retardants

These certifications simplify export documentation and regulatory approval processes for finished products, particularly important for medical devices and automotive applications.

Partner With Promax Pogo Pin for Unmatched Connector Solutions

Promax Pogo Pin delivers high-quality waterproof connectors with unmatched engineering expertise. Our waterproof magnetic connectors undergo rigorous testing, with 100% verification for environmental integrity, contact resistance, and mechanical performance. As a trusted brand, our products replace less durable connection solutions, with crimp, solder, and screw terminal options available.

Our vertically integrated manufacturing, technical pre-sales consultation, and global shipping make Promax Pogo Pin the trusted supplier for manufacturers in the automotive, industrial, medical, and communications industries. Contact our engineering team to enhance reliability in your challenging applications. Browse our related products for the ideal connector for your specific requirements.

Waterproof 5-Pin Inline Connectors FAQs

What Materials Ensure Long-Term Reliability?

Our factory produces connectors utilizing premium materials specifically chosen for durability in extreme conditions, with each component optimized for its function. The connector housing is constructed from high-performance PA66 thermoplastic that resists UV degradation, chemical exposure, and physical impact. Silicone rubber seals and heat shrink tubes provide flexible yet permanent waterproofing, while the gold-plated copper alloy contacts resist corrosion while maintaining optimal electrical connections year after year.

What Applications are these 12-Pin Waterproof DT Connectors Designed For?

Our 12-pin waterproof DT series connectors are specifically engineered for critical applications across communications, automotive sealed systems, aerospace, and marine equipment where connection failure is not an option. Similar to the Deutsch DTM series but with our proprietary enhancements, these connectors deliver Honda OEM-level reliability.

Industry-Specific Applications

• Automotive & Motorcycle: ECU connections, sensor systems, exterior lighting, advanced driver assistance systems
• Marine: Navigation equipment, control panels, underwater monitoring systems
• Car Truck Commercial: Fleet management systems, telematics, heavy-duty applications
• Industrial Control: Factory automation, outdoor sensing equipment, industrial control systems

What’s Included in Your 12-Pin Connector Kit?

The complete 12-pin waterproof DT connector kit contains everything needed for professional installation. Each kit includes one male connector and one female connector plug, 24 rubber waterproof grommets for cable sealing, 12 male pins, and 12 female pins compatible with 14-20 AWG wires. This comprehensive package provides all components necessary for creating a fully sealed electrical connection without requiring a separate terminal removal tool.

For expanded options, we also offer 2-pack 12-pin waterproof DT connector sets and kits with 2, 3, 4, 6, 8, and 12 pin configurations to match applications.

How Easy is Installation and What Tools are Required?

Installing our 12-pin waterproof connectors requires minimal specialized tools while providing maximum connection reliability. The installation process follows these simple steps:

1. Strip wire insulation to the specified length (typically 5-6 mm)
2. Insert the stripped wire into the appropriate pin or socket
3. Crimp the connection using a professional crimping tool
4. Insert the crimped pin/socket into the connector housing until it clicks
5. Install the appropriate-sized rubber grommet for your wire diameter
6. Assemble the connector housing and verify proper pin alignment
7. Secure the connection with the integrated locking mechanism

Recommended Tools

• Wire strippers suitable for 14-20 AWG wire
• Professional crimping tool with the appropriate die set
• Heat shrink tubing for additional wire protection
• Optional solder equipment for enhanced connection security

How do Our Connectors Compare to Standard Options?

Our 12-pin waterproof connectors deliver significant advantages over standard electrical connectors in challenging environments. While standard connectors fail when exposed to water jets, our IP65/IP67-rated connectors maintain perfect electrical connections. Standard connectors typically offer operating temperatures of 0 °C to 60 °C, while our connectors function reliably from -20 °C to +80 °C and work with 600V wires and heat shrink tubes for additional protection.

Performance Comparison

• Water Resistance: IP65/IP67 vs. typically non-rated for standard connectors
• Temperature Range: -20 °C to +80 °C vs. 0 °C to 60 °C for standard options
• Corrosion Resistance: Gold-plated contacts vs. standard tin plating
• Contact Resistance: Consistently low over lifetime vs. increasing with standard options
• Environmental Testing: Comprehensive vs. minimal or none for standard connectors

What Maintenance is Required?

Our 12-pin waterproof DT connector series requires virtually no maintenance when properly installed. The permanent sealing system maintains its waterproof integrity for years without degradation. For installations in extremely harsh environments, we recommend annual visual inspection of connector housings and seals for physical damage. The gold-plated contacts resist oxidation and corrosion, eliminating the need for contact cleaning or treatment that lesser connectors require.

Ready for Reliable Connections in Any Environment?

Don’t compromise on connection quality for your critical electrical systems. Our IP65/IP67-rated 12-pin waterproof electrical connector delivers unmatched reliability in automotive, motorcycle, and marine applications. With RoHS & HF compliance, these connectors meet the highest environmental standards while providing exceptional performance in challenging conditions.

Contact our engineering team today to discuss your specific application requirements and find the perfect connection solution for your needs.

12 Pin Waterproof Electrical Connector FAQs