High Current Pogo Pins & Connectors
Promax Pogo Pin manufacturer specializes in high-current pogo pins and connectors. These components are designed for efficient electrical connections in various applications, including automotive, telecommunications, and consumer electronics. Pogo pins are known for their durability, compact size, and reliable performance in high-power environments.
Our High Current Pogo Pin Connectors Range
Our High Current Pogo Pins Range
What are High Current Pogo Pins?
High current pogo pins are spring-loaded electrical contacts designed for applications requiring high amperage connectors. Unlike standard pogo pin types, these pins handle large amounts of electrical current efficiently, making them crucial components in high amp connector systems. As a reliable pogo pin connector manufacturer, Promax Pogo Pin specializes in producing these essential pogo pins and connectors for demanding applications.
Standard Current Classifications
High current pogo pins are classified by amperage capacity, offering solutions across different power requirements:
- 5A-8A Range: Suitable for most electronic device applications and pogo pin charger designs
- 10A-15A Range: Industrial applications and automotive systems requiring reliable high-power connections
- 20A+ Range: Specialized high-power applications requiring robust connector solutions for continuous operation
This classification system helps engineers select appropriate components based on specific current requirements and application demands.


High Current Pogo Pin Connection Methods
High current pogo pins support various connection methods depending on application requirements:Surface Mount Technology: Ideal for SMT connector applications requiring automated assembly and compact designs. Through-Hole Mounting: Traditional method providing robust connections in board-to-board connector configurations and high-reliability applications. Cable Assembly Integration: Direct wire connections for custom applications requiring flexible installation options and specialized routing requirements.
Features of High Current Connector Pogo Pins
High current connector pogo pins have several key features that make them suitable for high amperage applications. These include current rating, material, design, and resistance:
| Feature | Description | Value |
|---|---|---|
| Current Rating | Maximum current the pin can handle | Up to 30A |
| Material | Common materials used for durability | Gold plated or solid metal |
| Design | Spring-loaded for consistent contact | Spring-loaded mechanism |
| Resistance | Low resistance to ensure efficient current flow | Minimal electrical resistance |
Benefits of High Current Connectors
High current connectors offer several benefits, including reliability, efficiency, and durability:
- Reliability: Consistent connections in harsh environments, ideal for industrial applications and automotive systems requiring waterproof electrical connectors
- Efficiency: Low resistance design prevents overheating during continuous operation, critical for PCB testing applications
- Durability: Spring-loaded mechanism maintains contact under high-load conditions and thermal cycling
- Versatility: Compatible with various PCB pin configurations and connection methods
Heat Management & Resistance Considerations
High current flow generates heat, making material selection and design critical. Our precision manufacturing ensures:
- Minimal Internal Resistance: Reduces heat generation through optimized contact design and materials
- Advanced Materials: Beryllium copper construction provides optimal conductivity and thermal management
- Enhanced Plating: Specialized plating techniques reduce contact resistance and improve long-term reliability
- Thermal Design: Component geometry optimized for heat dissipation in continuous-use applications
High Current Pogo Pin Materials
High current pogo pins are made from materials, such as gold and metal, that can handle high electrical currents without degrading. Some common materials include:
- Gold Plated: Gold Plated offers low resistance and corrosion protection, which is ideal for high current contacts.
- Solid Metal: Provides durability and high current carrying capacity, suitable for high current spring applications.
High Current Pogo Pin Applications
Our high current pogo pins excel in demanding applications across multiple industries:Testing & Validation
- PCB testing applications requiring reliable high-amperage connections
- Pogo pin test fixtures for automated testing environments
- Burn-in testing for electronic component validation
- Functional testing under high current conditions
Power & Charging Systems
- Pogo pin charger designs for consumer electronics
- Magnetic pogo pin connectors for detachable power connections
- Battery management systems requiring high current flow
- Wire harness testing and validation
Industrial Equipment
- Continuous operation systems requiring robust high-current connections
- Manufacturing equipment with high-power requirements
- Automated systems requiring reliable electrical interfaces
Promax Pogo Pin: Affordable High Current Pogo Pin Manufacturing
At Promax Pogo Pin, we offer affordable and reliable high current pogo pin manufacturing solutions. Our focus is on providing high-quality components that meet the specific needs of our clients. Whether it’s for industrial, automotive, or consumer electronics, we ensure that our products are designed to withstand high currents and provide consistent connections. We use precision engineering to manufacture pogo pin connectors that can handle continuous current flow efficiently.
If you are looking for a reliable partner to manufacture your high current pogo pins, consider Promax Pogo Pin. We offer a commitment to quality, ensuring that your electronic devices operate efficiently and reliably. Contact us today to learn more about our manufacturing capabilities and how we can help solve your high current connection needs.
Our Partner Said
“Promax Pogo Pin has helped us with many field issues. I have to say their engineers are so experienced and can quickly help me solve the problem. The problem was high temperature caused by excessive current.”
Paul Jelloy
Buyer from the UK
High Current Pogo Pin FAQs
Yes, you can transfer 25 amps branching off traces to 13 separate pogo pins, ensuring each spring pin is capable of 2A. The problem is being able to verify if the board’s construction and circuit area can handle the total current without exceeding voltage limits. Using rugged and larger surface probe contacts can help within a safe scale. Always verify with test data from a reputable website to ensure easy and reliable operation.
The disadvantages of high current pogo pins include heat generation, contact wear, and increased plunger resistance. A rugged 5A to 10A capable spring pin with proper construction can mitigate some of these issues. Ensuring minimum contact resistance anywhere within the board and cable connections helps maintain efficiency. High current applications may require a larger probe title or a 30-150 scale circuit to handle self-heating properly.
High current pogo pins provide the right solution for automotive applications requiring durability and efficiency. They maintain a stable connection under vibration, ensuring a high level of reliability in circuits. This question highlights their ability to handle 10 amps or more without significant resistance increase. For more information, manufacturers offer detailed specifications to optimize performance in demanding environments.
